Compound Balanced Weave Conveyor Belt With Welded Edge
Compound Balanced Weave Conveyor Belt With Welded Edge
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Compound Balanced Weave Conveyor Belt, Also Named Cordweave Conveyor Belt, Compound Balanced Woven Belt Or V-Shaped Conveyor Belt, Have Right-Hand And Left-Hand Spirals Interconnecting By Straight Cross Rods.
Compound Belt Is Essentially A Balanced Spiral Belt That Has Multiple Spirals And Cross Rods Per Pitch. This Compound Structure Closes Up The Apertures Within The Belt, Giving Compound Weave Its Characteristic High Density And Flat Surface. It Is Similar To A Balanced Weave Besides Smaller Opening And Far Denser Weave. As A Result Of This Construction, Compound Weave Conveyor Belts Offer An Extremely Close And Flat Mesh For Applications Where Very Small Items Are Being Conveyed. Compound Weave Also Provides A Uniform Heat Transfer Across The Belt Due To Its High Density And Smooth Carrying Surface. These Characteristics Make Compound Weave A Popular Choice In A Wide Variety Of Applications, Ranging From Biscuit Baking To Sorting Small Mechanical Components.
Materials and A pplications
Generally, the material used to make the Compound Weave Conveyor Belts is stainless steel or high carbon steel.
Compound weave conveyor belts made from 304 and 316 stainless steel are typically used in the food industry due to their hygienic properties, while those made from 310S and 314 stainless steel are preferred in the heat treatment industry for their high temperature and oxidation resistance.
310S and 314 stainless steel wire offer high temperature resistance, strong oxidation resistance, and excellent mechanical properties. These features make mesh conveyor belts made from 310S and 314 stainless steel ideal for addressing high temperature issues in powder metallurgy furnaces. These belts resist short cycles, peeling, and fractures, and can withstand temperatures up to 1000-1250°C.
Driving Methods
The belt can be driven by friction rollers or chains. In some cases, products need to be upgraded or separated, and we can also provide cross flights and side plates according to user needs.
Features of Compound Weave Conveyor Belt
Small open area. The compound weave conveyor belt has a little open area, which is suitable to conveyor the small items.
Use multiple environments. High resistance against acid, alkaline, chemical, abrasion, and corrosion.
High tensile strength. The compound weave conveyor belt has multiple spirals and cross rods on each pitch, so it can supply higher tensile strength than other types of conveyor belt.
High-temperature resistance. The compound weave conveyor belt is made of high-quality materials, including stainless steel and nickel alloy steel, which have excellent temperature resistance performance.
Durable and long service life. The unique structure and high-quality material can ensure the long service life of compound conveyor belt.
Uniform heating. Provides uniform heat transfer across the belt.
Baffles can be added. Different types of baffles can be added at the both side and center of conveyor belt for sorting and conveying products.
Edge Type
compound weave conveyor belt, we can provide different edge structures to meet different applications.
1、Compound weave conveyor belt with welded edge:The direct welding process of stainless steel metal compound balanced weave belt has rounded and full electric welding points, which is the gold standard for heavy-load, high-temperature and long-life applications, and is especially suitable for industrial scenarios with strict requirements on stability.
2、Compound Weave Conveyor Belt With Sidewall ：There should be no leakage or jamming of materials during use, and the edge of the mesh belt and the baffle should fit seamlessly to ensure flexible operation of the baffle during operation.
3、Compound Weave Conveyor Belt With Folded Side Guard Edge ：The edges are bent, which does not require welding and does not damage the strength of the string, making the string less likely to break and more ductile.
4、Compound weave conveyor belt with chain edge ：The sprocket transmission adopts a combination of chain and rod to ensure the flexible and smooth operation of the mesh belt. It reduces the weight of the mesh belt, reduces energy consumption, and effectively solves the problem of the mesh belt easily running off the track during long-distance transportation.
Application scenarios
● Heat treatment industry: quenching furnace, normalizing furnace, tempering furnace, bright annealing furnace, cleaning elevator, etc.
● Glass manufacturing industry: glass annealing furnace, tempering furnace, etc.
● Electronics industry: electronic component sintering furnace, curing furnace, etc.
● Ceramic industry: ceramic sintering furnace, drying furnace, etc.
Material Availability
The compound weave conveyor belt is made of stainless steel and high carbon steel. They all have excellent high temperature resistance performance and high tensile strength. All these can ensure the compound weave conveyor belt be a strong, durable and high lifespan products.
| Material | Maximum Wire Operating Temperature °C |
| Carbon Steel | 550 °C |
| 304 Stainless Steel | 750 °C |
| 316 Stainless Steel | 800 °C |
| 316L Stainless Steel | 800 °C |
| 314 Stainless Steel | 1200 °C |
| 310S Stainless Steel | 1200 °C |
| Cr20Ni80 | 1200 °C |
| If you have other material requirements, please contact us. | |
Common Specifications of Compound Balanced Weave Belts
| Specification Item | A: Spiral Pitch (mm) | C: Cross Wire Pitch (mm) | D: Cross Wire Diameter (mm) | B: Spiral Wire Diameter (mm) | E: Number of Cross Wires per Spiral Coil |
| CB3-5.08-3.05-1.22-1.22 | 5.08 | 3.05 | 1.22 | 1.22 | 3 |
| CB4-11.7-6.5-3.0-2.6 | 11.7 | 6.5 | 3.0 | 2.6 | 4 |
| CB4-10.5-5.7-2.6-2.3 | 10.5 | 5.7 | 2.6 | 2.3 | 4 |
| CB4-9.0-5.0-2.3-2.0 | 9.0 | 5.0 | 2.3 | 2.0 | 4 |
| CB4-7.2-4.0-1.8-1.6 | 7.2 | 4.0 | 1.8 | 1.6 | 4 |
| CB4-6.5-3.8-1.8-1.4 | 6.5 | 3.8 | 1.8 | 1.4 | 4 |
| CB4-5.5-2.8-1.4-1.2 | 5.5 | 2.8 | 1.4 | 1.2 | 4 |
| CB4-4.5-2.3-1.2-1.0 | 4.5 | 2.3 | 1.2 | 1.0 | 4 |
| CB4-3.7-2.1-1.2-0.8 | 3.7 | 2.1 | 1.2 | 0.8 | 4 |
| CB5-8.71-3.39-1.63-1.3*1.3 | 8.71 | 3.39 | 1.63 | 1.3*1.3 | 5 |
Note:
If Flat Wire, Please Give Us Cross Section.Custom specifications available upon request. | |||||
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The compound belt is a high-density, balanced spiral belt with multiple spirals and cross rods per pitch, resulting in minimal apertures and a flat surface. This structure ensures a close and flat mesh, ideal for conveying very small items. Its uniform heat transfer and smooth surface make it perfect for applications like biscuit baking and sorting small mechanical components. Popular for its durability and efficiency, the compound weave is a top choice in various industries, including food processing and precision manufacturing.
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At the sides of the belt the cross rods have a welded ring (welded edges). In a number of dimensions it is possible to give the sides of the belt a clinged edge.
There are a number of predefined belt executions with different pitches and material dimensions. The belt can also be provided with side plates or flights. The flat wires are arranged in the form of lattice and jointed with the straight round rods. The material of flat wire belt are commonly high carbon steel, galvanized steel, stainless steel and other materials.
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1. Alternating spirals take care of the belt overlay.
2. These spirals are connected to each other by means of smooth cross rods.
3. Special chain links are mounted at the outer sides, which are locked by means of button heads.
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